Metal Processing Technologies

Metal Processing Technologies

MFL features individual technology solutions for machines and plants to machine iron, steel, aluminium and non-ferrous metals. Designed to meet sophisticated demands and manufactured according to the highest standards, MFL products are reliable high achievers ensuring highest throughputs in continuous operation.

MFL Sawing plants

Tools

Tools

Layer sawing machines

Layer sawing machines

Plate sawing machines

Plate sawing machines

Slab sawing machines

Slab sawing machines

Sägetechnik 4

Material testing sawing machines

Sägetechnik 5

Ring splitting machines

Single cut sawing machines

Single cut sawing machines

Single cut sawing machines

Precise single cut due to horizontally or vertically orientated saw gear boxes

Possible Applications

  • Pipes
  • Profile
  • Rails
  • Solid material such as billets, bars, etc. 

Layer saws

Cutting of several work pieces in one process due to the vertical sawing unit 

Possible Applications

  • Pipes
  • Profiles
  • Bearers
  • Angles
  • Sheet pilings, etc.

Your advantages

  • Space saving design
  • Special clamping device
  • No material deformation

Plate Saws

Cut single plates or stacks on up to 4 sides with high cutting precision and angularity.

Possible applications

  • Aluminium plates
  • Steel plates

Your advantages

  • High cutting precision due to constant clamping
  • Single cut and packet cut possible
  • Individual plate exit lengths and manufacturing lengths

Material Testing Saws

To produce steel samples in testing workshops from individual coupons or from stacks

Possible Applications

  • Production of steel samples

Your advantages

  • Fully automated machine
  • High lifetime
  • Easy operation
  • Optimum chip removal

Slab Saws

Cutting of slabs at longitudinal and cross side by two or more saw blades

Possible Applications

  • Aluminium slabs
  • Steel slabs 

Your advantages

  • More saw teeth in the contact
  • Shorter sawing time
  • Smaller diameter of the saw blade
  • Reduced tool costs

Ring Cutting Machines

The patented machine is applied to separate multi-rings in ring-rolling mills.

Possible Applications

  • Ring-rolling mills

Your advantages

  • Optimum utilisation of the rolling mill due to subsequent ring partitioning
  • Cost-efficient production of rings
  • High degree of plane parallelism
  • Nearly completely burr-free rings
  • High production throughput due to short cycle times
  • Dry processing

Saw blades with replaceable carbides

High-quality MFL saw blades are upplied with an exchange system ensuring quick and easy change of carbides.

Your advantages

  • High profitability due to short service times
  • Exchange off carbides by your own staff
  • Up to 50 % shorter cutting times due to higher cutting speed and higher feed rates
  • Approx. 50 % longer tool life compared to common saw blades
  • No costly transport logistics, saw blades need not be re-sharpened any more
  • Suitable for sawing machines made by MFL and third-party manufacturers
  • In-house consulting and repair 

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MFL Milling plants

Tools

Tools

Sägetechnik 2

Profile milling machines

Sägetechnik 3

Milling of tensile test samples

Sägetechnik 4

Milling of welding seams

Sägetechnik 5

Slab milling machines

Sägetechnik 5

Pipe chamfering machines

Sägetechnik 5

Peeling machines

Sägetechnik 1

Edge milling machines

Edge Milling Machines

The edge milling machines can be used for the pull-through system (fixed milling station, plate is pulled) as well as for the system with a movable milling station and a fixed plate.

Possible Applications

  • Plates
  • Strips

Examples

  • Production of plates (steel and aluminium)
  • Production of longitudinally welded pipes
  • Shipyards
  • Wagon and container construction
  • Tank construction 

Your advantages

  • Creation of I-, X-, Y- and tulip profiles
  • Parallel and straight edges
  • Milling stations work independently from each other
  • Tool system with exchangeable cartridges

Profile milling machines

Profile milling machines are the right solution to manufacture various high-precision quality profiles.

Possible Applications

  • Linear guide rails 

Milling of tensile test samples

Milling machines for tensile test samples do a first-class job for material manufacturers as they create perfect test samples to examine the material quality.

Possible Applications

  • Standardised parts for tensile test samples

Milling Machines For Welding Seams

The milling plants to machine welding seams of large tubes can be adapted to the capacity demands and individual conditions of the client. In comparison to grinding this milling procedure excels due to the fact that there is no sparking and no grinding dust, and that the noise emission is reduced.

Possible Applications

  • Large tubes

Your advantages

  • Fully automated machining of the inner and outer welding seam
  • Exact measuring due to scanning
  • Efficient chip extraction equipment
  • Low tooling costs

Slab Milling Machines

This slab milling machine can mill horizontally and vertically in one process.

Possible Applications

  • Aluminium slabs
  • Steel slabs

Your advantages

  • Minimal removal of chips due to 3-D laser measuring of the slab surface
  • Simultaneous machining with several spindles (milling heads)
  • Removal per run up to 15 mm
  • Chips can be recycled up to 100 %
  • Possibility to install a chip extraction system or a chip briquetting system

Pipe Chamfering Machines

Pipe chamfering machines are used for deburring un-processed pipe ends and apply various chamfer types at the pipe ends.

Possible Applications

  • Pipes
  • Diameter approx. 0.5 - 1.4 m
  • Wall thickness 7 mm up to 48 mm

Your advantages

  • Perfect preparation of welding seams
  • Transportable machine
  • High fitting accuracy of the pipe ends

Peeling Machines

These peeling machines are designed for chip-removing processing of the outer diameter. Due to the special arrangement of the cutting edges at the peeling head they offer optimum surface quality.

Possible Applications

  • Bars
  • Pipes

Your advantages

  • Fully automated diameter adjustment by a conical ring - even during machining
  • Surface qualities (roughness) Rz lower than 1.6
  • Diameter accuracy ± 0,005 mm, therefore only minimum overmeasure required for grinding.
  • Cutting speeds up to 120 m/min
  • Short tooling times due to tool changing inserts

Milling tools

These milling tools are tool bodies equipped with exchangeable cartridges. In these cartridges there are cutting inserts. The milling tools are used to prepare welding seams and to generate different profile forms. 

Your advantages

  • Generating different profile forms with only one tool body
  • Exchangeable cartridges protect the tool body against damage. If there is a crash, only the cartridges have to be changed.

Drilling chamfering tools

The drilling chamfering tools are equipped with hard metal drill plates and integrated hard metal chamfering knives to chamfer the bores on both sides.

Your advantages

  • Chamfer size adjustable by pressure adjusting screws and exchangeable spring elements
  • Chamfers possible up to 4 mm or only deburring of the bores
  • Applicable for all bore diameters
  • Cooling system in the drill designed for air, minimum quantity lubrication and high-pressure internal cooling
  • Development for dry machining too

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